Capabilities
Capabilities
Will your part fit in our plant, which process can be applied, how is the final dimension checked? All limits on one page. If your dimensions are borderline, call us; we usually find a solution.
7 mCoatable part length
Ø1,600 mmCoatable part diameter
Ø1,250 × 4 mMachining
No limitPart weight · crane handling
Coating and Overlay
Process Capabilities
| Process | Equipment | Part Limit | Typical Thickness | Material Systems |
|---|---|---|---|---|
| HVOF thermal spray | DJ2700-based HVOF, robotic motion, booth with slider positioner | Up to 7 m length, Ø1,600 mm diameter | 100–400 µm | WC-CoCr, WC-Co, Cr₃C₂-NiCr, NiCrBSi, Ni/Co alloys |
| PTA hardfacing | Axis-controlled automation | Depends on part | 1.5–5 mm | NiCrBSi + WC, Stellite, Ni-based alloys |
| GMAW / SAW hardfacing | Axis-controlled welding automation | Depends on part | 3 mm and more | Chromium carbide, complex carbide, filler matched to base material |
| Arc spray | In-house built twin-wire power unit | Workshop and site | 0.3–2 mm | Ni-Cr, stainless, Ni-based, FeCrBSi wires |
| Surface preparation | Automated grit blasting | Matches coating length | — | Roughness check before coating |
| Manual welding and restoration | Manual welding, cutting and fettling | — | By loss | Filler and buffer layer matched to base material |
HVOF deposition rate 4–8 kg/h; long shafts and cylinders are coated in one piece.
Final Dimensions
Machining and Grinding Capabilities
| Operation | Limit | Note |
|---|---|---|
| Turning | Ø1,250 mm diameter, 4 m length | Preparation before coating and machining after welding |
| Cylindrical precision grinding | 3 m length | Parts up to 7 m finished with support grinding or diamond belt |
| Superfinishing / polishing | — | Low roughness on seal and sliding surfaces |
| Milling | — | Grooves, keyways, flat surfaces |
| Cutting | — | Oxy-fuel, plasma, air-arc gouging, automatic saw |
Quality Control
Measurement and Inspection
| Check | Capability |
|---|---|
| Dimensional | Micrometers, calipers; on-machine runout measurement with dial indicator |
| Surface roughness | Profilometer (cut-off 0.25 / 0.8 / 2.5 mm) |
| Hardness | Portable hardness testing |
| Crack detection | Magnetic particle (yoke) and dye penetrant |
| Microstructure | Metallography at university laboratories when required |
| Inspection rate | 100% of parts inspected, delivered with a measurement report |
Plant
Ankara · Başkent OSB
| Total area | 1,800 m² |
| Covered production area | 1,100 m² |
| Part weight | No weight limit · crane / forklift unloading |
| Working hours | Weekdays 08:00–18:00 (UTC+3) |
| Management systems | ISO 9001 · ISO 14001 · ISO 45001 |
| Field service | On-site weld repair and arc spray team |
Talk Directly to an Engineer
Will Your Part Fit?
Tell us diameter and length; we have no weight limit and even with borderline dimensions we usually find a way. Let us clarify it on the phone right away.
- Close-up and overall photo of the damaged area
- Diameter / length or a technical drawing
- Operating conditions: temperature, medium, particles, speed